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Lean vs. More Traditional Approaches
Problems in Organizations
w/o Lean
The Hidden Factory
War on Waste
The Changing Marketplace
Underlying Themes of Just in
Time (JIT)
Class Game -- Traditional vs.
Lean Operations
The JIT Implementation
Roadmap
Elimination of Waste
7 Deadly Wastes and Their
Solutions
Product Cost Elements
Process Mapping
Setup/Changeover Reduction
Class Project Team Application
Activities
Push vs. Pull Systems
MRP and JIT
Plant Loading
TAKT Time
Line Balancing
Demand Pull Concepts
Replenishment Signals
Exercises and Team
Applications
Continuous Flow Production
Focused Factories
Work Cell Configurations
Flexible Labor
Self-Directed Work Teams
Designing for Automation
Issues
Class Project Team Application
(Contd.)
Continuous Improvement
The PASE Continuous
Improvement Model
Continuous Process
Improvement Tools
Kaizen
Empowered and Involved
People
Use of Reliable Methods
Quality at the Source
The 5 S's
Visual Workplace
Poka Yoke
Exercises and Team
Applications
JIT
Plant Metrics
Problems with Traditional
Measures
Alternative Measures for JIT
Organizations and Cells
Implementing Lean Manufacturing
Where to Start
Use of Kaizen Events
Class Project Team Application |
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